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To find the actual diameter, multiply the screw size by 13 and add 0.060 inches. For example, a size-8 screw is twice the diameter of a size-4 screw. Pilot Hole Sizing: The size of the pilot hole you need to drill will depend on the size of your sheet metal screw.
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Electrical code requires that all junctions be accessible in a box, so you definitely need one here. You have two choices (that I know of at least): cut a large hole .
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